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Test, Reform and Volt Clamps

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The Wang 700 power supply is pretty simple and supplies four voltages:

The primary side of the power supply was not designed with safety first in mind, there are many exposed mains terminals and the power supply PCB freely mixes traces at mains voltage among those carrying the low voltages above.

Safety Modifications

The mains wiring was renewed, exposed terminals were shielded, and so far as possible mains was removed from the PCB.

Removing all mains from the PCB was judged to involve too much modification to the machine so an acrylic shield was mounted over the PCB to reduce the chance of accidental contact with the remaining traces that carry mains potential.

Filter Capacitors

The filter caps were removed and tested for capacity and leakage. All were found to be in-spec and were then placed on a reformer at rated voltage for an hour or so. After confirming performance and minimal leakage the original capacitors were returned to service.

Volt Clamps

Wang 700A with Volt Clamps
Wang 700A with Volt Clamps (opens in new tab)
Wang 700A with Volt Clamps Wang 700A with Volt Clamps The low volt supplies all have linear regulators with associated pass transistors. Such supplies are at risk of over-voltage if the pass transistor(s) were to fail short circuit, this can be catastrophic if there are hundreds of at-risk parts downstream (as in the case of the +5 supply) or if there are very rare parts such as the SN7475s.

Volt clamps were applied to three rails which were judged to be high-risk:

After some rounds of PCB Tetris, reasonable places were found for the three clamp boards.

Power-up and Test

Wang 700A with Volt Clamps
Wang 700A with Volt Clamps (opens in new tab)
Wang 700A with Volt Clamps Wang 700A with Volt Clamps First power up was successful, the fifty year old voltage regulators were still in-spec after fifty years!

Ripple on 5v rail
Ripple on 5v rail (opens in new tab)
Ripple on 5v rail 5v power Ripple on 5v rail The +5V rail showed a clean 50Hz ripple waveform, well within acceptable limits.